INCITEC PIVOT FERTILISERS, Australia / Fertiliser

CHALLENGE

Incitec Pivot needed to upgrade its fertiliser bagging systems to increase efficiency, reduce corrosion risks, and handle varying densities of products while complying with industry regulations.

SOLUTION

Concetti supplied automated bagging, filling, and palletising lines with corrosion-resistant designs, boosting production and ensuring long-term durability for fertiliser packaging.

INCITEC PIVOT FERTILISERS

Concetti Transforms Fertiliser Packaging for Incitec Pivot with Advanced Automation

Case Study:

Incitec Pivot Fertilisers (IPF) set out to modernise its fertiliser packaging operations, aiming for improved efficiency and better protection against corrosion. After evaluating several global suppliers, IPF chose Concetti to deliver a comprehensive solution for its Gibson Island and Kooragang Island facilities.

Concetti’s advanced solution includes gravity-fed net weighing systems (NET/G), STARPACK bagging machines, and high-level push-type palletisers. At Kooragang Island, the new line dramatically improved productivity, increasing the bagging rate from 3,500 bags per day to 1,200 bags per hour. All equipment is built using anti-corrosive and anti-abrasive materials, purpose-designed to withstand the demanding environment of fertiliser processing.

Technical Solution:
Concetti provided two complete automated systems at IPF’s facilities, each featuring:

Gravity-fed net weighing systems (NET/G): Ensures accurate product dosing for varied fertiliser densities.
Concetti STARPACK Bagging Machines: Robust machines for efficient, high-speed bagging, capable of handling 20-25 kg woven PP bags with gussets or pillow types.
High-Level Push Type Palletisers: Automated systems for quick palletising of bags.
Corrosion-Resistant Construction: Extensive use of stainless steel and anti-corrosive paints ensures long-lasting operation in challenging environments.
Hooding & Stabilizing System: Applied to full pallets for secure transportation and storage.
Customised Design: Engineered to handle the specific characteristics of different fertilisers, ensuring consistent product quality and seamless operation.

These innovations increased the packaging rate significantly and ensured consistent product quality, even in coastal and humid environments where corrosion is a major risk.

Strengths & Benefits:

Increased Efficiency: Bagging rate increased from 3,500 bags/day to 1,200 bags/hour.
Improved Corrosion Resistance: Anti-corrosive materials and designs ensure long-term durability.
Customizable Solutions: Tailored to meet the specific characteristics of different fertilisers.
Easy Maintenance: Access doors and cleaning systems make routine maintenance easier.
Regulatory Compliance: Flexibility for integrating label applicators and ink-jet coders to meet traceability requirements.
Reliable Production: Continuous operation with minimal downtime.

Conclusion:

Concetti’s custom-engineered systems have significantly enhanced IPF’s fertiliser packaging performance — delivering faster production, higher durability, and full compliance with industry standards. A true win for operations across Australia’s east coast.

Ready to revolutionise your packaging line? Contact us today for a customised consultation and discover what Concetti can do for your business.