LET’S TALK
We’d love to hear from you. Tell us your story, ask a question, or just connect with us to see how we can help you reach your goals.
CAPITAL REFRACTORIES, UK / Refractory materials
CHALLENGE
Capital Refractories needed a flexible, reliable bagging system for dense, abrasive materials while switching to recyclable packaging and reducing manual handling.
SOLUTION
Concetti delivered a compact, fully automated bagging line, enabling eco-friendly packaging, enhanced reliability, and seamless operations.
Capital Refractories
Concetti's Cutting-Edge Bagging Solution Empowers Capital Refractories’ Shift to Sustainability
Case Study:
Capital Refractories, a leader in heat-resistant castable refractories, sought to modernize their packaging line to meet sustainability goals and improve worker conditions. Their requirements included:
- A shift from paper valve bags to recyclable PE film.
- High flexibility for diverse materials and packaging.
- Consistent, reliable pallet stacking for export markets.
After rigorous evaluation, Concetti provided a gravimetric dosing system, a Continua 600 horizontal FFS bagging machine, and a Fanuc robotic palletiser. The solution delivers up to 440 hermetically sealed 25kg bags per hour, offering moisture protection, reduced waste, and attractive branding.
Technical Solution:
- Gravimetric dosing system: Precision belt-fed net weigher with wear-resistant components.
- Horizontal FFS bagging machine: Continua 600 for robust PE film handling, airtight sealing, and dust-free filling.
- Robotic palletiser: Flexible stacking with minimal overhang, ideal for export.
- Advanced controls: Siemens PLC and touch panels with integrated weighing and palletising systems.
- Dust management: Seamless integration with Capital's dust collection system.
Strengths:
- Eco-friendly packaging: 100% recyclable mono-material PE film.
- Enhanced product protection: Hermetically sealed bags with prolonged shelf life.
- Streamlined operations: Programmed automation eliminates manual adjustments.
- Flexibility: Customizable settings for diverse materials.
- Export-friendly stacking: Precision pallets minimize container damage.
- Superior service: Comprehensive support and factory acceptance testing.
Conclusion:
Concetti's tailored solution helps Capital Refractories achieve sustainability goals while improving operational efficiency and maintaining their high-quality standards. This collaboration showcases how innovation and environmental responsibility can coexist seamlessly.
Ready to optimize your packaging process? Contact our experts today for a tailored solution!
