CAPITAL REFRACTORIES, UK / Refractory materials

CHALLENGE

Capital Refractories needed a flexible, reliable bagging system for dense, abrasive materials while switching to recyclable packaging and reducing manual handling.

SOLUTION

Concetti delivered a compact, fully automated bagging line, enabling eco-friendly packaging, enhanced reliability, and seamless operations.

Capital Refractories

Concetti's Cutting-Edge Bagging Solution Empowers Capital Refractories’ Shift to Sustainability

Case Study:

Capital Refractories, a leader in heat-resistant castable refractories, sought to modernize their packaging line to meet sustainability goals and improve worker conditions. Their requirements included:

A shift from paper valve bags to recyclable PE film.
High flexibility for diverse materials and packaging.
Consistent, reliable pallet stacking for export markets.

After rigorous evaluation, Concetti provided a gravimetric dosing system, a Continua 600 horizontal FFS bagging machine, and a Fanuc robotic palletiser. The solution delivers up to 440 hermetically sealed 25kg bags per hour, offering moisture protection, reduced waste, and attractive branding.

Technical Solution:

Gravimetric dosing system: Precision belt-fed net weigher with wear-resistant components.
Horizontal FFS bagging machine: Continua 600 for robust PE film handling, airtight sealing, and dust-free filling.
Robotic palletiser: Flexible stacking with minimal overhang, ideal for export.
Advanced controls: Siemens PLC and touch panels with integrated weighing and palletising systems.
Dust management: Seamless integration with Capital's dust collection system.

Strengths:

Eco-friendly packaging: 100% recyclable mono-material PE film.
Enhanced product protection: Hermetically sealed bags with prolonged shelf life.
Streamlined operations: Programmed automation eliminates manual adjustments.
Flexibility: Customizable settings for diverse materials.
Export-friendly stacking: Precision pallets minimize container damage.
Superior service: Comprehensive support and factory acceptance testing.

Conclusion:

Concetti's tailored solution helps Capital Refractories achieve sustainability goals while improving operational efficiency and maintaining their high-quality standards. This collaboration showcases how innovation and environmental responsibility can coexist seamlessly.

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$CAPITAL REFRACTORIES, UK / Refractory materials$